Actual Case History

Rockford Corporation, Eminence Speaker, and Bumper Industries have a lot more than just high performance speaker building in common - they are among the companies that use Hernon Manufacturing's High Performance Adhesives to bond extreme materials in harsh environments.

An industry standard in high performance car audio, Rockford Acoustic needed an adhesive to bond a polypropylene dust cap to polypropylene cone. It is difficult enough to bond these substrates, but the design features a limited contact area along with the harsh environment of an automobile. Hernon Manufacturing provided Supertacker™, a single-component, elastomeric adhesive with unprecedented gap filling and adhesion ability. Supertacker™, available in clear or black, bonds a broad range of substrates including polypropylene, santoprene, plastic composites, rubber, vinyl, and more. For a tough, waterproof bond that won't crack or become brittle, designers choose Hernon Supertacker™. Download or view the Technical Data Sheet for Supertacker™ to learn more.

For decades, rock 'n' roll's biggest names wouldn't take the stage without the help of the Gault family. Since 1966, the Gault family has produced the premier loudspeaker for industry professionals in Eminence, Kentucky, becoming the Number One loudspeaker manufacturer. Eminence was searching for an adhesive to bond magnet assemblies while increasing production speed, eliminating shifting of magnets during assembly, and the ability to reclaim magnets on speakers that don't meet the quality standard of Eminence. Hernon ReAct™ 727, providing fixture strength in less than 20 seconds, was able to significantly increase production speed and lower assembly cost while exhibiting superior bond durability. They were also able to limit rejected speakers because unlike the adhesive used before, ReAct™ 727 did not allow the magnets to slide during assembly.

Before utilizing ReAct™ 727, when Eminence would attempt to retrieve a magnet from a loudspeaker that didn't pass their stringent quality tests, it would break and become unusable. With ReAct™ 727 and a method developed by Hernon's Adhesive Specialists, Eminence is now able to remove the magnet components from the basket without damaging the magnets.

When you provide a 10-year warranty on your loudspeaker, you test and inspect every speaker that leaves your assembly lines and you trust Hernon Manufacturing High Performance Adhesives. Bumper Industries, building the world's premier speakers for the last 15 years in Miami, utilizes various Hernon High Performance Adhesives to achieve consistency in bonding many substrates in the harsh automotive audio market. To bond the magnet assembly, Hernon recommended HASA™ (Hernon Anaerobic Structural Adhesive) grade 716. HASA™ 716 is a single-component structural adhesive designed to bond rigid components. The HASA™ line of products cures when it is confined between mating surfaces.

Hernon's Adhesive Specialists were present on the floor of Bumper Industries assembly facility during the implementation of HASA™ 716, because Hernon doesn't just produce High Performance Adhesive. Hernon's engineers worked side-by-side with Bumper Industries' personnel to create a solution that fit their production methods.

Modern speaker manufactures not only realize the need for high performance and durability of loudspeakers, but also cosmetics as well. MMATS Professional Audio was able to eliminate a cyanoacrylate blooming problem with Hernon's new EF™ CA Accelerator 82. Blooming or frosting, a big drawback to utilizing fast-curing cyanoacrylate adhesives, is a white film that forms around the bond area. New EF™ CA Accelerator 82 corrects this problem by speeding the adhesive cure rate at the bond line, eliminating instances of blooming.

Hernon's High Performance Adhesives and design assistance are backed by more than twenty-five years of experience in bonding for harsh environments. Hernon also offers single-source responsibility with precision dispensing equipment for speaker assembly designed and manufactured by Hernon. Call Hernon today and speak to an Adhesive Specialist about overcoming a bonding challenge and save time and money in your assembly process.

 

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Hernon Manufacturing, Inc.
High Performance Adhesives and Sealants
Sanford, FL USA
800-527-0004 or 407-322-4000
FAX 407-321-9700
©2002 Hernon Manufacturing, Inc.
info@hernonmfg.com